Xinhai's Intelligent Mine Equipment Production Center uses industrial internet and IoT technology to create a tech-driven factory, aiming to establish a benchmark production base for the mine machinery industry. It is a leading 'Morning Star Factory' in China with full 5G IoT coverage.
Xinhai's intelligent mine equipment production plant covers an area of about 110,000 m² and can produce large-scale mine machinery such as ball mills with a diameter of less than 7 meters. The factory has more than 40 cranes of different specifications including 200 tons, 100 tons, 50 tons, 32 tons, and 16 tons, as well as over 1,000 large, medium, and small processing equipment, including 100-ton CNC floor-type boring and milling machines, φ8-meter gear hobbing machines, φ8-meter, φ7-meter, φ4-meter CNC double-column vertical lathes, φ6×10-meter floor-type cylinder lathes, 4-meter×2-meter CNC gantry mills, upper roller universal plate rolling machines (maximum plate thickness of 50 mm), 20,000-watt laser cutting machines, welding robots, and more.
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Strong Equipment Manufacturing Capability
Xinhai can produce more than 1,000 types of equipment for mining, processing, and smelting, providing complete main and auxiliary equipment for mines with a scale of less than 50,000 tons/day. It can produce large-scale mining machinery such as ball mills with a diameter of less than 7 meters.
Xinhai's production base has hundreds of machining equipment for turning, milling, planing, grinding, boring, drilling, stamping, welding, rolling, and shearing. It also independently developed special processing machine tools for ball mills, specialized disassembly and assembly equipment for bearings and pulleys, and more than a dozen specialized mining machinery processing equipment. Additionally, Xinhai is equipped with a dedicated sandblasting and painting workshop for rust and corrosion prevention treatment of mine equipment to ensure equipment quality and extend its service life.
Heavy Duty CNC Double Column Vertical Lathe
Large Drilling Rig
Sand Blasting and Painting Workshop
Moreover, Xinhai has equipped itself with a complete set of CNC production equipment, including digital laser cutting machines, automatic welding robots, TKG6920/L100 CNC floor-type boring and milling machines, CKXD5280X40/100 CNC double-column vertical lathes and milling machines, YKW31800A CNC gear hobbing machines, CK6150 CNC lathes, 3m*21m/120T digital truck scales, 4020 CNC gantry mills, etc., continuously pushing forward the digital production process of the enterprise.
Laser Cutting Machine
Automatic Welding Robot
CNC Lathe
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High Standards of Equipment Performance and Quality
Xinhai has obtained multiple international quality certifications such as EU CE Certification, Canadian Welding Bureau CSA Standards Certification, AWS Welder Qualification Certification, ISO 9001:2015 International Quality Management System Certification, ISO 14001:2015 Environmental Management System Certification, ISO 45001:2018 Occupational Health and Safety Management System Certification, ISO 9712 Nondestructive Testing Qualification and Certification, Intellectual Property Management System Certification, and High-Tech Enterprise Certification, ensuring that products are manufactured and produced according to international standards.
Canadian Welding Bureau CSA Standards Certification
ISO 9001: 2015 Quality Management System Certification
CE Certification
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High Standards of Accessory Matching Capability
For developed countries such as Australia, Canada, the United States, and South American clients with high product requirements, the motors, reducers, bearings, and electrical components provided by Xinhai are all products produced by internationally renowned brands in China. For example, motors are selected from ABB, WEG, or SIEMENS; reducers from SEW and Sumitomo; bearings from SKF or TIMKEN; and electrical components from Schneider, ABB, or SIEMENS.
Motor 电动机
Reducer 减速机
Bearing 轴承
Electrical component 电器元器件
Diesel generating set 柴油发电机组
Wire and cable 电线电缆
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Efficient Digital Production and Scheduling Management
For developed countries such as Australia, Canada, the United States, and South American clients with high product requirements, the motors, reducers, bearings, and electrical components provided by Xinhai are all products produced by internationally renowned brands in China. For example, motors are selected from ABB, WEG, or SIEMENS; reducers from SEW and Sumitomo; bearings from SKF or TIMKEN; and electrical components from Schneider, ABB, or SIEMENS.
Product R&D Center
Xinhai's Product R&D Center is responsible for the research, design, and improvement of equipment. Technical personnel provide the equipment needed by clients and seamless one-stop services covering 'mineral processing tests, mineral processing technology, equipment selection, mine design, and equipment customization' based on the specific equipment requirements of mine projects.
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Innovative Mechanical R&D Capabilities
Xinhai's Product R&D Center actively collaborates with well-known universities and research institutions such as China University of Mining and Technology, Wuhan University of Technology, University of Science and Technology Beijing, Yantai University, and Harbin Engineering University Yantai Graduate School to conduct industry-university-research cooperation. In terms of equipment research and development, the team always focuses on solving clients' pain points, adhering to the lean concept of equipment research and development, and aims to improve equipment performance and efficiency. The team combine streamlined processes to increase production rate, reduce energy consumption, and extend the stable operation time of equipment, continuously advancing the research and development of large-scale intelligent mine equipment.
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Strong Mechanical Design Capabilities
Xinhai's Product R&D Center gathers more than 30 technical experts with extensive experience in mine machinery design and project practice. This technical team closely integrates the actual needs of each stage of the mine EPCM process, deeply optimizing and innovatively improving over 80% of common mining equipment. By continuously adjusting and optimizing equipment parameters, the center have developed digital interfaces for equipment, achieving automated control and data visualization of mine equipment, bringing tangible improvements to mine production, and successfully applying for more than 200 patents.
Automation and Intelligent Product R&D and Manufacturing Base
Xinhai's leading intelligent equipment manufacturing capability is dedicated to providing automation, informatization, intelligence, and unmanned solutions for mines. At the same time, it promotes the integration of IoT, virtual reality, and other advanced technologies to create a smart mine ecosystem. Application of cutting-edge technologies such as big data, intelligent AI analysis, 5G, and edge computing in mine. Xinhai provides customers with comprehensive planning, detailed design, and EPCM+O implementation services for intelligent mines, aiming to create intelligent and green mines and promote the efficient development of the mine industry.
Xinhai's Automation Base focuses on providing design, research, integration, and construction services for mining automation, intelligence, smart technology, and informatization. This base can provide integrated EPCM general contracting services for automation and intelligent overall solutions, as well as electrical, instrumentation, automation, and weak current engineering.
Supersonic Vortex Machine and Dry Magnetic Separation Equipment R&D Base
Xinhai focuses on the development of the Supersonic Vortex Machine, a pioneering device both domestically and internationally that utilizes 'pneumatic acoustics' for high-speed pulverization and drying. This equipment can achieve air pressure of 1035 MPa and speeds of 900 to 1000 km/h during the pulverization process, generating extreme vortices, air pressure, and sound pressure to achieve material pulverization and drying. The material fineness can be crushed to less than 150 mesh in a single pass, primarily producing powder. This equipment is suitable for most industries involving material processing, including crushing and beneficiation, cement manufacturing, and coal processing. Currently, Xinhai has applied for 30 patents for this equipment, including 13 invention patents and 17 utility model patents.
Xinhai has innovatively developed a complete set of dry magnetic separation equipment, which can complete rough selection, scavenging, concentration, and concentrate purification in one time, increasing the iron ore grade to 62% to 65% and above.
By combining the Supersonic Vortex Machine system and the dry magnetic separation equipment system, Xinhai can achieve dry grinding and separation of iron ore, providing new solutions for areas lacking water resources, port iron ore reprocessing, and limonite processing.
Wear-resistant Rubber Technology and Product R&D Base
Xinhai focuses on the development of the Supersonic Vortex Machine, a pioneering device both domestically and internationally that utilizes 'pneumatic acoustics' for high-speed pulverization and drying. This equipment can achieve air pressure of 1035 MPa and speeds of 900 to 1000 km/h during the pulverization process, generating extreme vortices, air pressure, and sound pressure to achieve material pulverization and drying. The material fineness can be crushed to less than 150 mesh in a single pass, primarily producing powder. This equipment is suitable for most industries involving material processing, including crushing and beneficiation, cement manufacturing, and coal processing. Currently, Xinhai has applied for 30 patents for this equipment, including 13 invention patents and 17 utility model patents.
