Energy Saving Ball Mill, Ball Mill Design, Ball Milling Process

[Introduction]: Energy-saving ball mill is a high efficient and energy-saving ball mill with rolling bearing.

[Capacity]: Up to 160t/h

[Improvement]: Cylindrical energy-saving grid ball mill is lined with the grooved ring plate which increases the contact surface of ball and ore, strengthens the grinding effect, and has the ability to improve the ore with lower energy consumption.

ADVANTAGES

Large double row self-aligning roller bearing with low friction force is used in the energy-saving ball mill to replace sliding bearing, which is easy to start and saves 20-30% energy;
Cylindrical energy-saving grid ball mill adopts the lined grooved ring plate which increases the contact surface of ball and ore , strengthens the grinding effect, and has the ability to improve the ore with lower energy consumption;
Large ore outlet and large capacity;
Energy-saving ball mill with diameter below 2.1 meters adopts whole machine frame, which is convenient for civil construction and equipment installation;
Oil mist lubrication device ensures reliable lubrication of gears.

PRODUCT STRUCTURE

Cylindrical energy-saving grid ball mill design consists of feeding part, discharging part, rotary part, transmission part (reducer, small gear, motors, electrical control) and other major parts. The hollow shaft is steel castings, and the liner is detachable. Rotary gear is processed by casting hobbing. The cylinder of energy-saving ball mill is lined with wear-resistant liner plate with good resistance to wear. Therefore, the energy-saving ball mill machine works stably in the production.

TECHNICAL PARAMETERS

Model	Cylinder Diameter (mm)	Cylinder Length (mm)	Motor Model	Motor Power (kW)	Length (mm)	Width (mm)	Height (mm)	Capacity (t/h)	Effective Volume (m³)	Max. Ball Load (t)	Weight (kg)
MQGg 1212	1200	1200	Y200L2-6	22	3512	2076	1620	0.17 ~4.1	1.14	2.4	9610
MQGg 1224	1200	2400	Y280M-8	45	5745	2352	1778	0.26~6.15	2.4	4.6	12692
MQGg 1240	1200	4000	JR117-8	80	7990	2210	2262	0.34~8.3	3.8	7.8	15932
MQGg 1515	1500	1500	Y280M-8	45	5740	3075	2280	1.4 ~4.5	2.2	5	17125
MQGg 1530	1500	3000	JR117-8	80	7253	3070	2280	2.8 ~9	5	10	21425
MQGg 1536	1500	3600	JR126-8	110	8595	3185	2280	3~11	5.4	11.4	24213
MQGg 1545	1500	4500	JR127-8	130	9680	3254	2370	3.5~12.5	7	12	27346
MQGg 1830	1800	3000	JR136-8	180	8250	3620	2785	4.5 ~27	6.65	14	31850
MQGg 1836	1800	3600	JR136-8	180	8866	3683	2785	4.5 ~29	8.2	13.8	35467
MQGg 1845	1800	4520	JR137-8	210	9808	3683	2785	5~35	10.2	19	38909
MQGg 1856	1800	5620	JR137-8	210	10909	3683	2785	6~40	12.2	22	41681
MQGg 1870	1800	7020	JR138-8	245	12404	3783	2735	7~50	15	31.5	45166
MQGg 2122	2100	2200	JR128-8	155	7135	4137.7	3083	5~29	6.6	20	38340
MQGg 2130	2100	3000	JR136-8	180	8220	4220	3083	6.5 ~36	9	27	43100
MQGg 2136	2100	3600	JR137-8	210	9154.5	4320	3433	7.5 ~42	10.8	23.5	45833
MQGg 2140	2100	4000	JR137-8	210	9654	4320	3083	7.5 ~45	12.8	22.5	47262.4
MQGg 2145	2100	4500	JR137-6	280	10350	4253	3125	10 ~50	13.5	23.6	52648
MQGg 2230	2200	3000	JR137-8	210	8220	3864	3183	7.5 ~45	9.8	20.6	44600
MQGg 2430	2400	3000	JR138-8	280	9023.5	4836.4	3490	7.2 ~92	11.5	22.5	59544.5
MQGg 2436	2400	3600	JR138-8	320	9604.5	4836.4	3490	8 ~100	13.8	25.5	63932.5
MQGg 2442	2400	4200	JR138-8	320	10204.5	4836.4	3490	8 ~110	16	30	67370
MQGg 2721	2700	2100	JR138-8	245	8300	4786.4	3495	7.2 ~84	10.7	23	66743
MQGg 2727	2700	2700	JR137-6	280	8901	4786.4	3490	7 ~110	13.8	29	71030
MQGg 2730	2700	3000	JR1410-8	320	9610	5000	3495	8 ~115	15.3	32	83909.2
MQGg 2732	2700	3200	JR1410-8	320	10724	5000	3620	8 ~120	15.7	32	88073
MQGg 2736	2700	3600	JR158-8	380	10409	5150	3620	12~145	17.7	37	95300
MQGg 2740	2700	4000	JR158-8	380	10609	5150	3620	12.5 ~152	19	42	98454
MQGg 2745	2700	4500	JR1510-8	450	11534	5200	3670	13~160	22	40	100016
MQGg 2747	2700	4700	JR1510-8	475	11779	5571	4175	13~170	23	45	101645
MQGg 2760	2700	6000	JR1512-8	630	13299	5540.6	5140	15~200	30	60	119546
MQGg 2836	2800	3600	JR1510-8	400	10964	5350	3670	13~160	19.7	41	106350
MQGg 3231	3200	3100	TDMK630-36	630	12750	6750	5150	14~180	22.5	45	115430
MQGg 3245	3200	4500	TDMK800-36	800	13896	7200	5152.5	95~110	32.8	65	147588
MQGg 3645	3600	4500	TDMK1250-40	1250	18280	7700	5496	115~170	41.5	76	195727

SUCCESSFUL CASE

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Energy Saving Ball Mill

ADVANTAGES

PRODUCT STRUCTURE

TECHNICAL PARAMETERS

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