Xinhai Intelligent Mineral Processing Control System streamlines and optimizes modern concentrators by integrating all processes—including crushing, grinding, classification, flotation, thickening, filtration, materials handling, and concentrate dispatch—into a single platform. It utilizes advanced technologies such as APC, AI expert systems, digital twins, industrial big data, and 5G networking to monitor production in real-time, automatically adjust process parameters, and manage operations across the plant. This data-driven approach enhances stability, reduces manual intervention, lowers operational costs, and promotes safer, smarter, and more efficient production.
We unify data, control, and intelligence to enable autonomous production optimization.
The crushing and screening automation system enables centralized remote control and unattended operation, reducing startup and shutdown times, improving energy efficiency, and maintaining consistent feed sizes for downstream processes.
The grinding and classification automation system provides closed-loop control of ore feeding, grinding, classification, and circulating load. It stabilizes grinding performance, improves mill throughput, and minimizes manual intervention.
The flotation automation system continuously monitors and controls key flotation parameters—including slurry density, reagent dosage, pulp pH, airflow, and froth level—thereby replacing manual adjustments with intelligent, closed-loop control. The result is more stable flotation performance, higher recovery, lower reagent consumption, and improved operating safety.
The gravity and magnetic separation automation system continuously monitors and controls key process variables, including feed rate, wash water flow, slurry density, magnetic field intensity, concentrate discharge, and rinse water flow. The system replaces manual adjustments with precise automatic control, ensuring stable separation performance and consistent concentrate recovery.
The thickening and filtration automation system delivers intelligent control throughout the dewatering process. It stabilizes underflow density, improves filtration performance, reduces energy consumption, and maximizes water recovery for reuse.
The AI Grinding–Flotation Expert System is the intelligent decision-making center of the platform. It analyzes real-time production data, automatically optimizes key process parameters, and coordinates the grinding and flotation circuits to improve plant stability, concentrate grade, and overall recovery.
Enable centralized control of the entire beneficiation plant and reduce on-site operators by 50–80% through remote monitoring and automated process control.
Protect equipment with multi-level interlocks, real-time condition monitoring, and automatic fault detection to minimize unplanned downtime.
Support local manual, remote manual, and fully automatic operation to meet commissioning, maintenance, and continuous production requirements.
Deliver stable performance in dusty, humid, and corrosive conditions while supporting water recycling and green mine standards.
Automatically collect production and equipment data, generate operational reports, and provide traceable records for process optimization and management.
Optimize process parameters in real time to stabilize production, improve concentrate grade, and maximize overall recovery.
Lower reagent, energy, grinding media, and labor costs through intelligent automation and optimized process control.
Reduce unexpected downtime with predictive monitoring while improving operator safety through remote and unattended operation.
Improve water recycling, reduce environmental impact, and establish a reliable digital foundation for intelligent mine management.